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HYDRAULIC SEALS

HYDRAULIC SEALS

Hydraulic Seals: Essential Components for Fluid Power Systems

Hydraulic seals are specialized sealing devices used in hydraulic cylinders to prevent fluid leakage and maintain pressure. They ensure efficient operation, protect internal components, and extend the lifespan of hydraulic systems.


Types of Hydraulic Seals

🔹 Piston Seals – Installed on the piston to prevent fluid from bypassing between pressure chambers.
🔹 Rod Seals – Seal the reciprocating rod to prevent hydraulic fluid leakage from the cylinder.
🔹 Wiper (Scraper) Seals – Prevent dirt, dust, and debris from entering the cylinder.
🔹 Guide Rings (Wear Rings) – Provide support and alignment for the piston and rod.
🔹 Buffer Seals – Absorb pressure spikes and protect the rod seal from excessive wear.
🔹 O-Rings & Backup Rings – Used as secondary seals for static and dynamic applications.


Common Applications

🛠 Construction Equipment – Excavators, bulldozers, loaders.
🛠 Agricultural Machinery – Tractors, harvesters, hydraulic presses.
🛠 Industrial Machinery – Presses, injection molding machines, hydraulic power units.
🛠 Aerospace & Automotive – Hydraulic braking and suspension systems.


Materials & Properties

MaterialTemperature RangePropertiesCommon Uses
Nitrile (NBR)-40°C to 120°CGood oil & fuel resistanceGeneral-purpose hydraulic seals
Polyurethane (PU)-30°C to 110°CHigh wear resistance, durableHigh-pressure applications
Fluoroelastomer (FKM/Viton®)-20°C to 200°CExcellent heat & chemical resistanceAerospace, chemical processing
PTFE (Teflon®)-200°C to 250°CLow friction, chemical-resistantExtreme conditions, high-speed applications
EPDM-50°C to 150°CWater & weather-resistantWater-based hydraulic systems

Hydraulic Seal Selection Factors

✔ Operating Pressure – Ensure the seal can withstand system pressure.
✔ Temperature Range – Select materials that tolerate operating conditions.
✔ Speed & Movement – Consider reciprocating, rotating, or static sealing requirements.
✔ Fluid Compatibility – Choose seals that resist hydraulic fluids and contaminants.

Application For These Machines